Hollow Embossing

Innovative forming of sheet metal and film components

Embossing (commonly referred to as stamping) opens up new possibilities for functionally integrated components with minimal material usage. In our pilot facilities, we work with you to develop robust forming processes for complex geometries. Ideal for industrial prototyping and the validation of new product designs.

How Embossing Works

The process is based on the interaction between the punch (male die) and the die. In this process, the film-like semi-finished product is plastically deformed between the two halves of the die by a combination of tensile and bending stresses. The punch plunges into the cavity of the die and draws the material into the depth along the defined tool radii. The resulting recesses form the channels for the media flow in the bipolar plate.

Machines for Embossing

The Fraunhofer IWU test facilities feature a variety of embossing machines. Please contact us to have your prototypes tested by us.

FB one 11 000

Hydraulic fineblanking press

Nominal press force

11.000 kN

Tool clamping surface

960 x 960 mm

Holding force (min.-max.)

330-3300  kN

Stroke rate (depending on the part)

60 1/min

Material width (min.-max.)

40–450

Total connected load

ca. 350 kVA

Get started on your technology project today!

Contact us for a no-obligation consultation about your development ideas. We’ll help you develop the technologies and processes of the future. Together, we’ll find the best solution for your challenges.

Contact

Sebastian Melzer
Design and Development

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